How to Choose the Right Tooling Set for Production Molding
A tooling set is a durable piece of equipment that can be used for multiple jobs, depending on its material. The goal of any manufacturer is to maximize productivity without sacrificing quality or oversight. You’ll need a solid foundation in your manufacturing process, which can be found in your tooling set. Here are some things to keep in mind and suggestions for finding the right tool set for your work. These factors will help you select the optimal tooling set for production molding, both now and in the future.
Tooling is an important, but often confusing part of the production process. The type and size of your mold will depend on how you want to produce your product. For example, if you are making a large volume of cups, you may need a high-volume production tooling set that can create up to 100 pieces per hour. Tooling sets are often made from tool steel, a combination of iron and carbon. There are also tools made from carbide, which is a very hard metal that is difficult to machine but holds an edge better. What you need it for, such as molds or dies, will determine the material you pick. A tool steel set with tungsten carbide inserts is required, for instance, if you want to make castings in your production mold.
The material determines the hardness, durability, and, eventually, the price of your instrument. Carbide tools are more expensive than HSS tools, but they last longer and have a sharper edge. Think about how many pieces you need to make before you need to replace the tool when deciding between carbide and HSS. Is it wise to put more money into a long-term investment in the start? There are a lot of variables that go into determining which tooling set is best for your specific production needs. What kind of metal is used, for instance, and how is it processed? What are the process conditions? And how many parts are needed per set? All of these factors must be considered while selecting a tooling set. We will utilize this information and our expertise to assist you in determining which of the various solutions best matches your needs.
Narrow web molds are one of the most intricate and difficult types of molds. If your design is complex and requires a lot of detail, then this type of mold would be ideal because it will allow you to create as much detail as possible. You can also consider what type of production molding process you will be using with your new tooling set. For example, if you plan to do both injection molding and die casting, it would be best to choose an aluminum or steel set because they have more versatility when dealing with different types of plastics.